Spray-Tek provides spray drying and related services for a broad variety of products, including flavors and fragrances, pharmaceuticals, nutraceuticals and vitamins, food ingredients, cosmetics and soft chemicals. All of Spray-Tek’s facilities are cGMP and herbicides, pesticides and solvents are banned. Our clients are located around the corner and across the globe and range from small startups to multinational, Fortune 500 companies. Every day, Spray-Tek’s facilities in New Jersey and Pennsylvania routinely deliver product throughout the United States, from New England to Florida to California.
EQUIPMENT AND CAPABILITIES
Spray-Tek currently has the following equipment and capabilities:
- Ten (10) commercial dryers
- Flat bottom and conical dryers
- Chamber diameters ranging from 6.5’ to 14’
- Evaporation rates from 15 to 2000 lbs/hr
- Rotary, nozzle and dual nozzle atomizing
- One (1) fluid spray dryer
- Agglomerated particles up to 250µ
- Full-sized conical dryer
- Excellent solubility, low dust, granular particles
- Comprehensive batching capabilities, including the ability to produce emulsions
- Gaulin APV two-stage, high pressure homogenizer
- Quadro three-stage high sheer pump
- Hosikawa D4 hammer mill
- Bulk receiving and storage capabilities, including refrigerated storage
- FDA cleaning validation completed on each dryer
- USP deionized (DI) water system
- Ability to provide raw materials and packaging
PILOT SCALE LABORATORY
Our cGMP facilities are constantly at the leading edge of technology, employing the most advanced instrumentation and data processing techniques as part of our unique materials handling system.
Spray-Tek’s investment in fluid spray drying technology sets it apart from other tollers. Spray-Tek can provide agglomerated particles of up to 250µ using a continuous flow process on a specially designed Niro/GEA dryer.
Using Oracle and BatchMetrics, all materials are given unique traceable IDs and all processes are monitored, regulated and recorded in real time. This advanced system allows Spray-Tek to provide its clients with unsurpassed consistency, accountability and quality.
Spray-Tek continuously invests in its facilities, equipment and technology to ensure its status as an industry leader and to provide its customers with an advantage.