commercial spray dryers

Agglomeration & Dry Blending

Contract Agglomeration and Dry Blending Services

Our contract agglomeration and dry blending services enhance solubility, flowability, and uniformity across a wide range of powder-based formulations. Whether you’re increasing dispersion for instant beverages, blending uniform nutritional powders, or improving flow for detergents, we deliver precision and consistency at scale. Our advanced capabilities ensure optimal performance and customer satisfaction across food, nutraceutical, home care, and personal care markets.

granulated powder

Agglomeration

Agglomeration is a process that enhances the flowability, dispersibility, and solubility of powders by forming larger, more uniform particle clusters. With controlled moisture and precise processing, agglomeration ensures consistent performance and improves how powders behave during mixing, transport, and rehydration.
Multiple powders meeting or mixing

Dry Blending

Dry blending combines multiple powder ingredients into a homogeneous mixture, ensuring consistent distribution of both functional and active components. This controlled mixing process is ideal for creating custom blends with reliable dosing, taste, texture, or performance—tailored to your exact formulation needs.

Why Use Agglomeration?

Agglomeration is a valuable process for improving powder performance across formulation, manufacturing, and end-use:

  • Improves powder flowability and handling
  • Enhances solubility and dispersion in liquids
  • Prevents ingredient segregation in blends
  • Supports consistent particle size and dosing
  • Enables clean-label, functional formulations

Why Use Dry Blending?

Dry blending is a flexible, efficient way to combine powdered ingredients without compromising functional performance:

  • Ensures even distribution of active and functional ingredients
  • Minimizes ingredient degradation or reactivity
  • Allows customized ratios and targeted functionality
  • Supports clean-label, additive-free formulations
  • Reduces processing costs and complexity

Applications and Benefits of Agglomeration & Dry Blending

Agglomeration and dry blending are used to improve performance across a range of powder-based applications:

  • Improve solubility for faster, more complete dispersion in liquids
  • Enhance powder flowability for easier handling and packaging
  • Increase blend uniformity and prevent ingredient segregation
  • Enable consistent dosing and targeted functional delivery
  • Customize particle size and performance for specific applications

Industries That Benefit From Agglomeration & Blending

food and beverage agglomeration

Food & Beverage

Instant powders, beverage mixes, flavor systems, functional blends
nutraceutical agglomeration

Nutraceuticals

Vitamin powders, mineral blends, protein mixes, supplements
spray drying soft chemicals

Home Care

Detergents, cleaning powders, laundry additives, odor control
personal care agglomeration

Personal Care

Face masks, bath products, dry shampoos, cosmetic powders

Frequently Asked Questions

What is the difference between agglomeration and spray drying?

Agglomeration binds fine powder particles together to improve how powders flow, disperse, and handle. Spray drying, on the other hand, transforms liquid feed into dry powder. While spray drying creates particles, agglomeration enhances how powders perform and behave in end-use applications.

When should I use agglomeration or dry blending?

Agglomeration is ideal when you need improved solubility, reduced dust, or better flow properties in powder products. Dry blending is used to combine multiple powdered ingredients into a uniform mixture. The right approach depends on your formulation and performance requirements.

What are the benefits of agglomeration for powder products?

Agglomeration improves flowability, reduces dust, enhances dispersibility, and helps create more uniform particle size. These improvements can lead to better processing efficiency, easier handling, and more consistent performance in the final product.

Can Spray-Tek combine agglomeration with other processes?

Yes. Agglomeration and dry blending can be integrated with other processes such as spray drying to achieve specific performance characteristics allowing us to tailor both product performance and manufacturing efficiency to your specific application.

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